FWIW, 421s play louder, but at much higher distortion once you can visibly see the cone moving due to having very little mechanical power handling capability [Xmax].
511 horns/N801-8A ? horn loads lower, higher XO combined allows much greater horn driver power handling.
Best to get a new active adjustable XO, preferably with adjustable time delay, and probably wind up at 1 ? 1.2 kHz, 2nd or 4th order depending on just how loud you listen at. Unless you sit along ways away and still need 4th order, odds are we won?t be hearing from you much longer and neither will you unless you routinely listen through good ear protection. Then again, some folks just like the sharp cut-off of higher order XOs.
Turn cabs upside down to get horns closer to the woofers. Tuning will depend on lowest note your system is likely to ?feel? the need to reproduce at high amplitude [SPL]. Otherwise, I?ll assume the prosound industry?s ~42 Hz to keep the mid bass strong and you?ll need to use high pass EQ to protect them below this point.
I don?t remember, and can?t find ATM, the cab?s internal net volume [Vb], so will need this also to calculate a port.
GM





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